CAD – Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control https://www.equipment-news.com As Asia’s number one English metalworking magazine, Asia Pacific Metalworking Equipment News (APMEN) is a must-read for professionals in the automotive, aerospace, die & mould, oil & gas, electrical & electronics and medical engineering industries. Fri, 18 Oct 2024 00:45:54 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.1 OPEN MIND Releases hyperMILL® Version 2024 https://www.equipment-news.com/open-mind-releases-hypermill-version-2024/ Fri, 18 Oct 2024 00:45:54 +0000 https://www.equipment-news.com/?p=34257 hyperMILL® 2024 is the latest of OPEN MIND’s CAD/CAM suite, which delivers new turning features and improved algorithms. This makes the digital process chain more efficient, from CAD data and CAM programming to optimised NC code. Simplified rest machining and…

The post OPEN MIND Releases hyperMILL® Version 2024 appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
hyperMILL® 2024 is the latest of OPEN MIND’s CAD/CAM suite, which delivers new turning features and improved algorithms. This makes the digital process chain more efficient, from CAD data and CAM programming to optimised NC code.

Simplified rest machining and interaction with machine are just a few examples of how the software has been further refined. Previous versions of hyperMILL® offer a broad range of functions and strategies for turning, turn-milling and mill-turning.

The key extension in hyperMILL® TURNING Solutions is turret support for lathes. This also underscores OPEN MIND’s determination to push ahead with the integration of digital twins of machining centers: Lathes with one main spindle, one turret and a Siemens control system are now mapped with all tools true to the original machine with the help of hyperMILL® VIRTUAL Machining.

Users can conveniently equip the turret with turret holders and tools in the Virtual Machine machining planner and use the resulting setup for NC code simulation.

Reading Back Measuring Points

Another useful application of virtual machining technology is the reading back of measuring points. This means that users can use the 3D model of a component to see at a glance which measuring points are outside the tolerance.

As a result, it becomes much easier to analyze inaccuracies and tool wear after milling and then compensate for these in the CAD/CAM system. Moreover, the hyperMILL® SHOP Viewer makes this new function directly available on the machine tool.

CAD For CAM

hyperMILL 2024 also offers various new features concerning ‘CAD for CAM.’ hyperMill® supports the import of PMI (Product Manufacturing Information) and MBD (Model-Based Definition) data in various formats such as STEP, CATIA V5, SOLIDWORKS, Creo and Siemens. Improved functions for surface modelling now allow users to generate surfaces from a large number of grid curves. Another important CAD innovation is an improved electrode creation strategy that now supports three-dimensional eroding.

 

Read more here in our Digital Edition —> https://shorturl.at/yCsgl

 

 

What You Missed:

 

 

ViMUT Hospital Opens Facial Contouring Centre To Meet Thailand Cosmetic Surgery Demand
OpenAI Says New ChatGPT Model Can Reason And Think ‘Much Like a Person’
Can Laos Become Southeast Asia’s Next Manufacturing Hub?
Research Reveals Almost Half Of FDA-Approved AI Medical Devices Lacked Clinical Validation
AI Software Tool Aims To Spot Early Signs Of Dementia From Brain Scans
Bacteria Helping To Extract Rare Metals From Old Batteries In Boost For Green Tech
Malaysia Bigfoots Thailand As Foreign Investors Return
New Growth Drivers In Manufacturing Boost China’s Industrial Output In July
Vietnam Manufacturing Output Surges to a 13-Year High
Mercedes-Benz Korea Makes Batteries Information Public In Its EVs

 

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

 

CONNECT WITH US:  LinkedIn, Facebook, Twitter

 

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

 

 

Email your letter to the Editorial Team at Christellee@epl.com.sg

The post OPEN MIND Releases hyperMILL® Version 2024 appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Mechanical Design Of Optical Systems Using MSC Nastran https://www.equipment-news.com/mechanical-design-of-optical-systems-using-msc-nastran/ Thu, 08 Feb 2024 02:28:14 +0000 https://www.equipment-news.com/?p=32187 A common mechanical failure in optical systems is inadequate stiffness in the supporting structure. Stiffness is crucial for maintaining alignment of the optical elements and achieving adequate performance. The mechanical engineer is responsible for providing adequate stiffness in the mechanical…

The post Mechanical Design Of Optical Systems Using MSC Nastran appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
A common mechanical failure in optical systems is inadequate stiffness in the supporting structure. Stiffness is crucial for maintaining alignment of the optical elements and achieving adequate performance. The mechanical engineer is responsible for providing adequate stiffness in the mechanical design. 

Optical engineers prefer to evaluate the mechanical engineer’s design by moving it into their optical design codes. This involves moving the mechanical engineer’s CAD model into a structural analysis finite element code, subsequently moving the finite element results into an optical design code.

The optical engineers have developed interpreters and interpolators that facilitate their activity. This allows the optical engineer to observe the mechanical design’s influences on the optical image. The optical codes are generally large-displacement nonlinear solvers for the optical geometry. This process has two drawbacks for the mechanical engineer.

First, it requires a fairly complete CAD model of the system which only occurs relatively late in the mechanical engineering activity. Consequently, mechanical design deficiencies are uncovered late in the mechanical design process. Second, it is problematic to trace the optical effects back through the interpreters and interpolators to the mechanical design features that may be causing the optical problems. Therefore, mechanical design changes become difficult to formulate, rationalise and justify.

The optical engineers assume their large displacement non-linear codes are required to analyse the perturbations caused by mechanical deflections. However, permitted deflections of the optical elements are usually quite small, on the order of microns for structures of meter-sized dimensions.

For perturbations of this magnitude it may be shown that a non-linear solver is not required for engineering accuracies. In fact, it can be argued that the optical functions are more linear than the solid mechanics functions, of which the finite element method itself is but a linear simplification.

 

 

Read more here

 

 

What You Missed:

 

 

wire and Tube 2024 To Set New Standards
Elon Musk Announces First Neuralink Wireless Brain Chip Implant
IMF: AI To Hit 40% Of Jobs And Worsen Inequality
GM’s Cruise Faces Federal Investigations After Accident Involving Pedestrian
AI Chatbot Disabled After Writing A Self-Scathing Poem About Company
ALI Technologies’ Flying Bike Fails To Take Off
Metal Prices To Ease With Softening Demand According To World Bank
Hyundai Mobis Unveils MOBION Featuring e-Corner System That Enables Sideway Movement
CES 2024 Showcases Latest Innovations In AI, Sustainability And Mobility
Tesla Dethroned By BYD As World’s Best Selling EV Maker
Quang Ninh Industrial Zones Face Electricity Shortage

 

 

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

 

CONNECT WITH US:  LinkedIn, Facebook, Twitter

 

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

 

 

Email your letter to the Editorial Team at Christellee@epl.com.sg

The post Mechanical Design Of Optical Systems Using MSC Nastran appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Mastercam Announces New Add-On for Additive Manufacturing https://www.equipment-news.com/mastercam-announces-new-add-on-for-additive-manufacturing/ Mon, 18 Sep 2023 00:00:38 +0000 https://www.equipment-news.com/?p=30913 Mastercam announced a new Add-On product, Mastercam APlus by CAMufacturing Solutions, designed for additive manufacturing. APlus can be used with Mastercam Mill, Lathe, or Router licenses. Mastercam, announced a new Add-On product, Mastercam APlus® by CAMufacturing Solutions, designed for additive…

The post Mastercam Announces New Add-On for Additive Manufacturing appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Mastercam announced a new Add-On product, Mastercam APlus by CAMufacturing Solutions, designed for additive manufacturing. APlus can be used with Mastercam Mill, Lathe, or Router licenses.


Mastercam, announced a new Add-On product, Mastercam APlus® by CAMufacturing Solutions, designed for additive manufacturing. APlus can be used with Mastercam Mill, Lathe, or Router licenses.

Using the same interface Mastercam users are familiar with, APlus customers can program, backplot, and simulate their 3D printing scenarios just like they would with traditional toolpaths in Mastercam. APlus uses Direct Energy Deposition (DED) and has toolpaths developed specifically to handle any geometry in Additive Manufacturing (AM), as well as features and utilities designed to remove uncertainty out of the process and to improve efficiency.

Hybrid manufacturing provides users with the versatility to build parts from scratch, add features to an existing part, or to repair a worn or damaged part. APlus integrates seamlessly with Mastercam to allow users to generate Additive Manufacturing toolpaths, as well as visualise the additive and machining outcome.

Kenneth Fortier, Technical Product Manager, Mastercam says “APlus brings Additive Manufacturing to the Mastercam user in a form that is consistent with the workflow used for over 40 years. Direct Energy Deposition is making its way into many machine shops and being able to program hybrid machines or dedicated additive machines using Mastercam makes the transition seamless. With the hybrid process of alternating adding material and milling allows parts with internally machined features to be created that would have been impossible without additive.”

Since Additive Manufacturing is not simply reversing machining toolpaths, all features and toolpaths are designed and developed to ensure users experience efficient and practical results for the additive and hybrid manufacturing process. A great application for using APlus is for blade repairs where the tips of individual blades are showing wear.

To repair the part, the user machines off the worn tips using a suitable toolpath in Mastercam. Using APlus, you can 3D print or deposit material onto the machined surfaces to near net shape.

Finally, you machine the printed sections to the desired specifications. This process can dramatically lower costs when compared to buying or machining a new blade, or even stocking spare parts.

 

 

 

Related Stories:

 

 

3D Smart Solutions Largest 3D factory In Vietnam Commences Operation
EMO 2023: Trumpf Opens Up New Applications And Reduces Waste
In-Vision Aids Revolutionary Sub-Micron 3D-Printing Development

Manufacturing Companies Convinced Of 3D Printing, But Struggle To Get It Right
3D Printing Is A More Efficient Way To Make Aircraft Parts
First Successful Operation With Custom 3D-Printed Titanium Lower Jaw
3D Printing: Revolutionising Robotics & Automation Companies in Singapore
3D Printing Can Strengthen America’s Medical Supply Chain

3D Systems to Accelerate High Volume Additive Manufacturing with Acquisition of dp polar GmbH
3D Printed Human Cornea Developed Clinicians And Scientists In India

 

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

 

 

CONNECT WITH US:  LinkedIn, Facebook, Twitter

 

 

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

 

Email your letter to the Editorial Team at Christellee@epl.com.sg

The post Mastercam Announces New Add-On for Additive Manufacturing appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
3D Printed Bone Grafts To Be Approved For Patients In Europe https://www.equipment-news.com/3d-printed-bone-grafts-to-be-approved-for-patients-in-europe/ Thu, 21 Jul 2022 08:00:59 +0000 https://www.equipment-news.com/?p=26599 Recently, European regulatory bodies have allowed custom 3D printed bone grafts to be used for medical procedures. What challenges do implants present, what does the 3D printing technology do, and how does this help to lower the cost of medical…

The post 3D Printed Bone Grafts To Be Approved For Patients In Europe appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Recently, European regulatory bodies have allowed custom 3D printed bone grafts to be used for medical procedures. What challenges do implants present, what does the 3D printing technology do, and how does this help to lower the cost of medical procedures and equipment?

By Robin Mitchell, Electropages.com

What Challenges Do Implants Present?

Unlike many environments faced by engineers, living tissue is one of the most difficult to design for. Not only is living tissue slimy, always moving, and organic, but it also reacts to the presence of foreign bodies. For example, a wooden splinter left in the body will trigger an immune response whereby white blood cells try to pack themselves around the splinter in an effort to destroy it (i.e. the formation of puss).

This barrier also helps to prevent bacteria from the foreign object from getting into the bloodstream, and increased blood supply to the area helps to provide more nutrients and white blood cells.

However, the body is imperfect, and if the immune response to a foreign object is too great, sepsis can form. When this happens, the overreaction to the foreign object can result in widespread inflammation, and this, in turn, can cause organ failure. Sepsis is more likely to occur if the body fails to remove the foreign object, which is why deep cuts containing dangerous bacteria can be particularly troublesome.

Of course, the foreign body doesn’t just mean bacteria or viruses; anything that is not supposed to be inside the body can be marked as a foreign body. As such, anything implanted into the human body must be biologically inert. A material is considered biologically inert if living tissues don’t detect its presence (for example, unreactive materials such as titanium and glass are considered biologically inert).

But even if the enclosure to a part is biologically inert, additional design considerations also must be taken into account. For example, it is essential that any battery technology used is chemically safe inside the body. Imagine a scenario where a lithium-ion battery implanted into the body ruptures and starts to produce hydrogen gas; it would be nothing short of a nightmare.

Engineers must also consider the procedure for implanting and how long the device is expected to be implanted for. The human body may have the ability to heal itself, but repeated surgical procedures introduce secondary-infection risks, scar tissue, and other complications.

3D Printed Bone Grafts To Be Allowed In Medical Procedures

Recently, European medical authorities have announced that 3D-printed bone grafts can be used for medical purposes. While the use of bone grafts will not be available overnight, the introduction of these parts will be over a two-year process to ensure that real-world results follow the result of successful trials. 

Specifically, bone grafts manufactured using a special material developed by the company Cerhum that has been given the green light. Their material can directly replace damaged bone by providing a porous structure for blood vessels to grow. Of course, the material cannot be used as an outright bone replacement as bone marrow is essential for producing red blood cells, but portions of bone that need removal can use the new bone grafts. For example, facial deformities caused by surgical procedures or from growth can be removed by surgeons and then reconstructed using the new material.

The material, called MyBone, is made from a patented blend of compounds, including calcium phosphate, that helps to mimic natural bone. The use of 3D printing allows for complex porous structures to be printed, something that cannot be done using mainstream production methods without high cost.

How Does MyBone Demonstrate The Advantages Of 3D Printing In The Medical Field?

Anything custom-made is always expensive as anything customised cannot be manufactured using low-cost, high-volume production methods. As such, custom medical implants can become extraordinarily expensive and usually require specialists to make accurate models for each individual use case.

The introduction of 3D printing and advanced scanning techniques allows medical specialists to create new designs in CAD from patient scans, manufacture prototypes in hours, and then use medical-grade printers to create implants. The entire process can be shrunk down to a matter of hours, and not only does this drive the cost down, but the use of printer technologies also helps doctors design parts not currently practical.

For example, the MyBone material allows for the creation of hollow structures that blood vessels can grow into, which is difficult to achieve with current manufacturing processes targeted at custom parts.

If technology in the field of 3D printing technologies continues to advance, it may not be long before researchers can print organs and thus eliminate the need for donors. Furthermore, these organs and other bodily parts could be manufactured at significantly lower costs and would even remove the risk of rejection.  

 

 

 

What You Missed:

Micron: ‘It Could Take a Few Quarters For Growth To Re-Emerge’ In Semiconductors, Analyst Says
Region’s First 3D-Printed Home Completed And Sold In South Richmond
Cybersecurity Experts On High Alert With Extremely Hazardous Black Basta Malware
Concept Car AKXY2 Has A Boat-Shaped Bubble And Picnic Area
The Internet of Things: Are We Living Through The Next Tech Revolution?
Saccade Vision Uses Mems-Based Cameras To Improve Measuring And Quality Control

Order Cancellations Strike, 8-Inch Fab Capacity Utilisation Rate Declines Most In 2H22, Says TrendForce
Struggling Industries’ Bid To Hire Young Talent To Fill Jobs With $80k Salaries
Harvard Scientists Develop A Method To Restore Damaged Tendons And Muscles
Bosch Ready To Spend US$3 Billion To Help Solve Chip Demand

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

 

CONNECT WITH US:  LinkedIn, Facebook, Twitter

 

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

Email your letter to the Editorial Team at Christellee@epl.com.sg

 

The post 3D Printed Bone Grafts To Be Approved For Patients In Europe appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Amazon Web Services Recently Launched AWS IoT TwinMaker https://www.equipment-news.com/amazon-web-services-recently-launched-aws-iot-twinmaker/ Wed, 09 Feb 2022 06:00:22 +0000 https://www.equipment-news.com/?p=23607 Amazon Web Services (AWS) has announced AWS IoT TwinMaker, a new service that makes it faster and easier for developers to create digital twins of real-world systems like buildings, factories, industrial equipment, and production lines. Digital twins are virtual representations…

The post Amazon Web Services Recently Launched AWS IoT TwinMaker appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>

Amazon Web Services (AWS) has announced AWS IoT TwinMaker, a new service that makes it faster and easier for developers to create digital twins of real-world systems like buildings, factories, industrial equipment, and production lines. Digital twins are virtual representations of physical systems that are regularly updated with real-world data to mimic the structure, state, and behaviour of the objects they represent.

AWS IoT TwinMaker makes it easy for developers to integrate data from multiple sources like equipment sensors, video cameras, and business applications, and combines that data to create a knowledge graph that models the real-world environment. With AWS IoT TwinMaker, many more customers can use digital twins to build applications that mirror real-world systems to improve operational efficiency and reduce downtime.

There are no up-front commitments or fees to use AWS IoT TwinMaker, and customers only pay for the AWS services used.

Industrial companies collect and process vast troves of data about their equipment and facilities from sources like equipment sensors, video cameras, and business applications such as enterprise resource planning systems or project management systems. Many customers want to combine these data sources to create a virtual representation of their physical systems (digital twin) to help them simulate and optimize operational performance.Building and managing digital twins is hard even for the most technically advanced organizations.

To build digital twins, customers must manually connect different types of data from diverse sources (e.g. time-series sensor data from equipment, video feeds from cameras, maintenance records from business applications, etc.). Then customers have to create a knowledge graph that provides common access to all the connected data and maps the relationships between the data sources to the physical environment. To complete the digital twin, customers have to build a 3D virtual representation of their physical systems (e.g. factories, equipment, production lines, etc.) and overlay the real-world data on to the 3D visualization.

Once they have a virtual representation of their real-world systems with real-time data, customers can build applications for plant operators and maintenance engineers that can leverage machine learning and analytics to extract business insights about the real-time operational performance of their physical systems. Because of the work required, the vast majority of organizations are unable to use digital twins to improve their operations. AWS IoT TwinMaker makes it significantly faster and easier to create digital twins of real-world systems. Using AWS IoT TwinMaker, developers can quickly get started building digital twins of devices, equipment, and processes by connecting AWS IoT TwinMaker to data sources like equipment sensors, video feeds, and business applications.

AWS IoT TwinMaker automatically creates a knowledge graph that combines and understands the relationships of the connected data sources, so it can update the digital twin with real-time information from the system being modelled. Customers can import existing 3D models (e.g. CAD and BIM files, point cloud scans, etc.), directly into AWS IoT TwinMaker to easily create 3D visualizations of the physical systems and overlay the data from the knowledge graph on to the 3D visualizations to create the digital twin. Once the digital twin has been created, developers can use an AWS IoT TwinMaker plugin for Amazon Managed Grafana to create a web-based application that displays the digital twin on the devices plant operators and maintenance engineers use to monitor and inspect facilities and industrial systems.

“Customers are excited about the opportunity to use digital twins to improve their operations and processes, but the work involved in creating a digital twin and custom applications for different use cases is complicated, expensive, and prohibitive for most,” said Michael MacKenzie, General Manager, AWS IoT. “AWS IoT TwinMaker includes the built-in capabilities most customers need for their digital twins, such as connecting to data across disparate sources, modeling physical environments, and visualization of data with spatial context. With today’s launch of AWS IoT TwinMaker, more customers can now have a holistic view of their industrial equipment, facilities, and processes to monitor and optimize all of their operations in real time.”

For more information: aws.com/iot-twinmaker
Source_https://metrology.news/iot-twinmaker-creates-digital-twins-of-factories-equipment-and-production-lines/
What You Missed:
Steering Through The Semiconductor Crisis
Indonesia’s PT Adaro Plans US$728 MM Aluminium Smelter Plant
Future Mobility Asia 2022 To Jumpstart The Electric Vehicle Value Chain In Asia
Toyota Expects To Miss Its Annual 9 Million Vehicle Production Target
Demand Or Supply To Be The Main Driver Of Steel Price Trends In 2022?
Polyamide Connectors Harness Cables With Color in EVs
Composite Aluminum Foam Technology For Safer Vehicle Structures
Meta-Factory Accelerating Intelligent Manufacturing Innovation

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

CONNECT WITH US:  LinkedIn, Facebook, Twitter

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!
Email your letter to the Editorial Team at ashwini@epl.com.sg

The post Amazon Web Services Recently Launched AWS IoT TwinMaker appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Advancing Aerospace Manufacturing With CAD/CAM https://www.equipment-news.com/advancing-aerospace-manufacturing-with-cad-cam/ Mon, 10 May 2021 02:38:22 +0000 http://www.equipment-news.com/?p=20380 CNC Software (Mastercam) explains how today’s CAD/CAM can help you succeed in the increasingly competitive aircraft component manufacturing space. Innovation in the aerospace industry is experiencing a resurgence of sorts, with the idea of tourist flights into space becoming more…

The post Advancing Aerospace Manufacturing With CAD/CAM appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
CNC Software (Mastercam) explains how today’s CAD/CAM can help you succeed in the increasingly competitive aircraft component manufacturing space.


Innovation in the aerospace industry is experiencing a resurgence of sorts, with the idea of tourist flights into space becoming more of a reality with the new technologies coming out of Blue Origin, SpaceX, and Virgin Galactic.

From space age materials to tiny, tight-tolerance components, to cutting-edge engine and propulsion technologies, aerospace manufacturers have always been the visionaries of innovative design. Innovative design brings with it, however, the need for innovative manufacturing practices. A design is no good unless it can be turned into an actual part. 

Machining technology has evolved ten-fold since that first rocket ship was built. As has the computer-aided manufacturing (CAM) software to power those machines. Here, we shall discuss the latest innovations in CAM software and how the new functionality helps push the machines to their full potential, yielding parts never before imaginable in record time.

Commercial Aviation Industry: Current Industry Snapshot

As of January 2020, the global commercial aviation industry, with a market value of nearly $5 trillion, was expected to grow slowly but steadily thanks to soaring travel demand, increasing globalisation, rising gross domestic product, liberalisation of air transport, and urbanisation.

However, the COVID-19 pandemic and the resulting disruption to the global economy have led to a “wait and see” approach to determine the full impact on aerospace manufacturing and whether or not it will make an already highly competitive situation even more so.

While order backlogs decreased slightly with the reduction in fleets, it remains to be seen as to whether these orders will be filled in the near-term. For now, the aerospace industry is contending with the fallout of the COVID-19 crisis and adjusting as necessary.

Industry Challenges: Aircraft Component Supply

Aerospace component manufacturing is one of the most demanding industries and will be for the foreseeable future. Part design and development innovations have exploded since the order boom first began about 10 years ago. New materials and effective, profitable production processes have also followed suit. 

However, despite the fact that aerospace component manufacturing is more high-tech than ever, the pressure is still on for quick turnaround times to meet high delivery rates. Although the current statistics show a slowdown in orders, the production and delivery backlogs are still very real. Generally speaking, the supplier must take a systematic approach with the optimal CNC machine tools, spindles, fixtures, cutting tools, coolant systems, controls, and software. 

How CAD/CAM Software Can Benefit Aircraft Component Manufacturing

Focusing on one aspect of the system, CAD/CAM software, is one area of opportunity for improved aircraft component production. One might not initially think that it is a vital aspect of success in making aircraft components. However, it is an important behind-the-scenes player in producing the complex parts specified by aerospace manufacturers.

To continue reading this article, head on over to our Ebook!

Check these articles out:
Optimising Aerospace Parts Manufacturing
Flexible Production Capacity
Growing Possibilities Of 3D Printing In The Aerospace Industry
Fully Automated Material Flow
Sandvik Coromant Announces Metal-Cutting Collaboration With Autodesk Fusion 360
A New Approach To Aircraft Titanium Machining

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

FOLLOW US ON: LinkedIn, Facebook, Twitter

The post Advancing Aerospace Manufacturing With CAD/CAM appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Guided Assembly and Assembly Verification Through Virtual Templating https://www.equipment-news.com/guided-assembly-and-assembly-verification-through-virtual-templating/ Sun, 17 Jan 2021 16:00:41 +0000 http://www.equipment-news.com/?p=19673 As product size increases and part geometry grows more complex, it becomes harder to perform measurements and inspections accurately. In this article, Jim Cassady and Jutta Mayer of FARO Technologies discuss how portable 3D technology can help address such issues.…

The post Guided Assembly and Assembly Verification Through Virtual Templating appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
As product size increases and part geometry grows more complex, it becomes harder to perform measurements and inspections accurately. In this article, Jim Cassady and Jutta Mayer of FARO Technologies discuss how portable 3D technology can help address such issues.

In the world of manufacturing, dimensional control is a fundamental building block that cannot be compromised. It determines part-to-part variation, establishes part-to-CAD comparison to check whether specs are met, and ensures proper fit in a final assembly. Beyond getting part geometries right, however, there are more important reasons for maintaining standards in accordance with design specifications.

Investing in precision equipment for measuring and aligning components helps ensure that everything fits the first time around without any unnecessary rework, saving time and other resources for a company. Further, more serious consequences such as equipment failure or production delays can be avoided when alignment, measurements, and inspections are conducted properly and at appropriate phases of production.

A ‘Greater’ Need for Precision

For industries such as aerospace, automotive, shipbuilding, heavy equipment manufacturing, and many others that handle large components and assemblies, measurement and alignment tasks are a considerable challenge in the overall production process. On the surface, these challenges may not seem too different from what most manufacturers typically encounter. Yet, the difficulties, as well as the consequences of missed specifications, are magnified manyfold owing to the size of the objects being built.

Manufacturers that handle large workpieces would candidly share that as product size increases and part geometry grows more complex, it becomes harder for them to perform measurements and inspections accurately. Conventional hand tools such as rules, gauges, calipers, micrometers, squares, and protractors are effective up to a point, but they are also demanding in terms of time and operator skill, often making them prone to human error.

Portable 3D Technology to the Rescue

Portable 3D coordinate measurement devices have long been the choice solution among manufacturers for large-volume measurement, as they combine accuracy with flexibility. Compared to conventional hand tools, portable 3D technology offers manufacturers a much higher level of precision, efficiency, and productivity all at once. Unlike fixed CMMs, these solutions require much less capital investment at the onset, and are robust enough to perform even in a non-controlled environment, such as right on the production floor, in a dry-dock or hangar.

Besides metrology grade measurement and inspection, however, there are additional ways in which 3D technology can support companies dealing with large assembly challenges. This is done through technical assistance systems for guided assembly and assembly verification based on virtual templating. These systems are based on the underlying philosophy that Quality Assurance starts with the assembly process, and they provide great support for layout and assembly workflows.

Using the 3D CAD model of a part or assembly, the technical assistance system creates a laser template, which is then used to visually project a laser outline of parts (or areas of interest) onto a surface or object. The result is a virtual and collaborative 3D template to streamline a wide range of assembly and production applications, guiding the user through the layout and assembly process. The system does so by providing clear instructions to users each step of the way, and by indicating the exact location for each component and feature.

To continue reading this article, head on over to our Ebook!

For other exclusive articles, visit www.equipment-news.com.

 

Check these articles out:

A Look At How 3D Measurement Technology Helps Reduces Total Lead Time

Mazda Strengthens Car Production In Malaysia

FARO Launches Latest 3D Portable Gage CMM

Accelerating The Transformation To Industry 4.0

Transforming the Manufacturing Process Through Augmented Reality

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

FOLLOW US ON: LinkedIn, Facebook, Twitter

 

 

The post Guided Assembly and Assembly Verification Through Virtual Templating appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
How to Make Sure That Tools and Moulds Build Perfect Parts https://www.equipment-news.com/how-to-make-sure-that-tools-and-moulds-build-perfect-parts/ Tue, 29 Dec 2020 16:00:26 +0000 http://www.equipment-news.com/?p=19557 This article discusses how to guarantee that manufactured parts correspond to the production requirements. Article by Creaform. At the beginning of a manufacturing process, a mould, die, or jig is engineered according to the theoretical CAD model. The aim of…

The post How to Make Sure That Tools and Moulds Build Perfect Parts appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
This article discusses how to guarantee that manufactured parts correspond to the production requirements. Article by Creaform.

At the beginning of a manufacturing process, a mould, die, or jig is engineered according to the theoretical CAD model. The aim of this tooling, made precisely from the nominal model, is to produce parts that correspond to the technical requirements. It turns out, however, that there are often differences between the theoretical model and the reality of an industrial environment. Different phenomena interfere with the tooling, causing problems and imperfections on the parts. Adjustments and iterations, therefore, are required to ensure that the tools and moulds, even if they correspond exactly to their nominal models, produce good parts that meet quality controls and customer demands.

Challenges: Non-Predictable Phenomena

The reality of an industrial environment differs from the theory illustrated in CAD models. During the manufacturing process, several phenomena that are difficult to predict can occur. Spring backs when stamping a die, shrinkage when building a mould made of composite material, or thermal forces when welding two elements together are all good examples of phenomena that impact tooling precision. Nevertheless, modelling the removal of a composite resin, the spring back of a die, the impact of a weld remains difficult, complex, and expensive.

Initially, the tooling is built according to the theoretical model, which is developed to create manufactured parts that meet the production requirements. But, in the reality of the industry, the aforementioned phenomena interfere with the moulded or stamped parts. As a result, the parts do not meet the technical demands and must be adjusted, corrected, and altered in order to pass the quality controls.

Starting with nominal models is, of course, a good first step, but let’s not forget that what manufacturers want is not so much a perfect tooling, but good parts that meet technical requirements and customer needs.

Solution: Iterative Process

When unpredictable phenomena alter manufactured parts, an iterative process of quality control starts. The most commonly used method is to work on the part before adjusting the tooling. More precisely, this method involves producing a part, measuring it, and analysing deviations between the part and the CAD model. Hence, if we notice that there are some missing (or extra) mms in one place, we will go to the corresponding surface on the mould, die, or jig in order to grind or add material. Thus, the iteration is performed on the tooling after measuring the manufactured part.

Once this operation completed, we restart the manufacturing process in order to produce a new part that will be measured to verify if there are any remaining deviations. This iterative process will continue on a loop until we obtain the desired part (i.e., when the manufactured part corresponds to its CAD model).

To continue reading this article, head on over to our Ebook!

For other exclusive articles, visit www.equipment-news.com.

 

Check these articles out:

Benefits Of Improved Multisensor Measurement

Laser Cutting In Manufacturing Process

Siemens Addresses Overheating Challenges in Additive Manufacturing

Fraunhofer Lighthouse Project futureAM Gets Metallic 3D Printing In Shape For Industrial Use

Advantages of Collaborative Development

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

FOLLOW US ON: LinkedIn, Facebook, Twitter

 

 

The post How to Make Sure That Tools and Moulds Build Perfect Parts appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Siemens Revolutionizes CAD Sketching With AI Technology https://www.equipment-news.com/siemens-revolutionizes-cad-sketching-with-ai-technology/ Thu, 25 Jun 2020 07:14:17 +0000 http://www.equipment-news.com/?p=17989 Siemens Digital Industries Software has launched a new solution for capturing concepts in 2D. The new NX Sketch software tool revolutionizes sketching in CAD, which is an essential part of the design process. By changing the underlying technology, users are…

The post Siemens Revolutionizes CAD Sketching With AI Technology appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Siemens Digital Industries Software has launched a new solution for capturing concepts in 2D. The new NX Sketch software tool revolutionizes sketching in CAD, which is an essential part of the design process. By changing the underlying technology, users are now able to sketch without pre-defining parameters, design intent and relationships.

Using Artificial Intelligence (AI) to infer relationships on the fly, users can move away from a paper hand sketch and truly create concept designs within NX software. This technology offers significant flexibility in concept design sketching, and makes it easy to work with imported data, allowing rapid design iteration on legacy data, and to work with tens of thousands of curves within a single sketch. With these latest enhancements to NX, Siemens’ Xcelerator portfolio continues to bring together advanced technology, even within the core of modelling techniques, helping remove the traditional barriers users have experienced to dramatically improve productivity.

“The ability to make intelligent changes to 2D entities that one imports into the new sketcher is astounding,” said Steve Samuels, CEO of Design Visionaries Inc.

READ: Siemens Improves 3D Printing And Scanning Workflows

[WATCH] Siemens Discusses Initiatives, Outlook Amid COVID-19

With these latest enhancements to NX, Siemens’ Xcelerator portfolio continues to bring together advanced technology, even within the core of modelling techniques.

With these latest enhancements to NX, Siemens’ Xcelerator portfolio continues to bring together advanced technology, even within the core of modelling techniques.

Analysis has shown that in an average day or workflow, around 10% of a typical user’s day is spent sketching. In addition, within current design environments most concept sketching is happening outside of the CAD software due to the level of rules and relationships that must be decided on and built into the sketch by the user up front. Often designers in concept design stage do not necessarily know what the final product may be, which requires a sketching environment that is flexible and can evolve with the design. NX offers the flexibility of 2D paper concept design within the 3D CAD environment, as the first in the industry to eliminate upfront constraints on the design. Instead of defining and being limited by constraints such as size or relationships, NX can recognize tangents and other design relationships to adjust on the fly.

“Sketching is at the heart of CAD and is critical to capturing the intent of the digital twin,” said Bob Haubrock, Senior Vice President, Product Engineering Software at Siemens Digital Industries Software. “Even though this is an essential part of the process, sketching hasn’t changed much in the last 40 years. Using technology and innovations from multiple past acquisitions, Siemens is able to take a fresh look at this crucial design step and modernize it in a way that will help our customers achieve significant gains in productivity and innovation.”

 

For other exclusive news and information, visit www.equipment-news.com.

 

Check these articles out:

Automotive Manufacturing Developments In Southeast Asia Amid COVID-19

Aircraft Milled Parts Market To Reach US$4.3B In 2025

ABI Research Names Siemens A Leader In Manufacturing Simulation Software

Siemens Connects Healthcare Providers And Medical Designers To Produce Components Through AM

Industrial Automation Sector Amid COVID-19 Pandemic

COVID-19 Forces Companies To Evaluate How They Operate And Embrace Technological Investment

Pandemic Highlights the Need for Smarter, More Adaptable Cities

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

FOLLOW US ON: LinkedIn, Facebook, Twitter

 

 

The post Siemens Revolutionizes CAD Sketching With AI Technology appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
Hexagon: Time-Saving And Productivity Enhancements In Latest VISI https://www.equipment-news.com/hexagon-time-saving-and-productivity-enhancements-in-latest-visi/ Mon, 22 Jun 2020 04:18:56 +0000 http://www.equipment-news.com/?p=17935 A raft of new and enhanced functionality features in VISI 2021 – the latest release of Hexagon’s specialist mould and die CAD/CAM software. CAD: CAD analysis benefits from a new function which improves the suite of analysis shading modes. Draft Analysis has…

The post Hexagon: Time-Saving And Productivity Enhancements In Latest VISI appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>
A raft of new and enhanced functionality features in VISI 2021 – the latest release of Hexagon’s specialist mould and die CAD/CAM software.

CAD:

CAD analysis benefits from a new function which improves the suite of analysis shading modes. Draft Analysis has been added to the existing Undercut and Accessibility shading, performing an on-the-fly analysis of the draft angle. This uses the same technique as in the undercut mode, but extended to more ranges. The colours and angular value of each range can be changed by simply clicking on the colours or numeric labels on the graphics toolbar.

Repair functions used in the Repair Invalid Faces of Bodies command are now integrated in the Validate command. It is now also possible to zoom in on any potential issues using the Auto Zoom function.

Developments to the CAD Reverse module enhance the Reverse and Casting processes. VISI Product Owner Marco Cattaneo explains that the scanning operation has been improved with the shaded view, giving better and faster feedback.

With Point Scanning, the shaded point cloud is now shown during the scanning operation, giving the operator an immediate view of what has been correctly scanned, and if anything is missing.

An additional option has been added to automatically create a mesh as a scanning result, which he says is particularly valuable when a quicker, rather than detailed, result is needed.

Enhancements to probing during the Reverse process now detect the correct diameter of the part in relation to the position of the probed points. A Circle/Slot probing feature has been added for probing and designing a circle or slot, giving several options to guarantee the probed element is the correct size and in the correct position.

MOULD – Body to Mould

Additional options to existing commands, along with new items of functionality, make part position management considerably easier.

With Body to Mould, there is a new option to select multiple elements, including solids and surfaces, and move the selected bodies to the mould position. During the part positioning, ‘non-uniform scaling values’ can now be defined by the user, and the system automatically sets the relative shrinkage data in a special Assembly Manager field (Bill of Materials).

With Mould to Body, the system allows multiple element to be selected, including solids and surfaces, and to move the complete mould back into Body position. “This will be valuable for operators using CMM to check tools in the body position. When they select the part to move back, they get an option to select multiple elements to go with the tool back to Body position,” says Marco Cattaneo.

PROGRESS – Part Unfolding

To provide a powerful and complete solution to this new unfolding approach, additional features have been included for flanges and non-linear bends.  The Part Definition feature has been improved, giving better and faster part analysis, identifying the different face types, defining material, and setting linear bends unfolding. Different colours can be set, relating to different neutral fibre values, giving quick identification for unfolded linear bends and fibre value.

A new feature manages flange unfolding on the analysed part, and shows the result in preview mode, so the operator can evaluate the result and set different parameters, while preserving the link with the original part. This automatically recalculates the flanged part, meaning all linked parts can then be rebuilt in reference to a modification on the original.

CAM Simulation

An interface with Hexagon’s G-code simulator, NCSIMUL Advanced comes as a cost option in VISI 2021. Marco Cattaneo explains that NCSIMUL manages the complete machining process from the NC program to the machined part.

 

For other exclusive articles, visit www.equipment-news.com.

Check these articles out:

TRUMPF Strengthens Sheet Metal Solutions Via Investment In ZIGPOS

Seco Tools: Prevent Delamination In Hybrid Stacked Material Machining

Schunk’s Universal Compensating Unit Enables Intuitive Bin-Picking

Creaform 3D Scanner Meets Boeing’s Quality Requirements

Renishaw: SFP2 Surface Finish Measurement Probe

Iscar F3S Chipformer For Finish Turning On Superalloys And Exotic Materials

Mould Technology Solution Centre Groundbreaking Ceremony

Ironjaw: Clamping Force Booster System

 

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

FOLLOW US ON: LinkedIn, Facebook, Twitter

 

 

The post Hexagon: Time-Saving And Productivity Enhancements In Latest VISI appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

]]>