Onto Innovation Inc. launched of the Firefly G3 inspection and metrology system for automated process control during high volume production of panel-level substrates. The Firefly G3 system was shipped to a tier one customer supporting a variety of AI chiplet based panel-level packages with several additional customers expected to take delivery in the first half of 2024.

The Firefly G3 system’s inspection and metrology capabilities uniquely complement Onto’s JetStep^® family of panel-level lithography systems, using proprietary feed-forward and feedback software, providing high-resolution data to optimise layer-over-layer overlay accuracy throughout all layers on each side of the panel being processed, a unique capability in improving current panel performance and yield.

*According to TechInsights, demand for high performance compute servers supporting applications in AI, and the continued evolution of GPU technologies for gaming and automotive, has contributed to the overall growth for panel-level technologies swelling to over 25% CAGR through 2028.

“The Firefly G3 system, when combined with Onto’s Clearfind^® technology and TrueADC^® software, replaces multiple tools and operators used for defect review and classification, which enables customers to improve yields and increase their panel substrate throughput,” says Mayson Brooks, vice president and general manager of Onto’s inspection business.

“Manufacturers using manual inspection methods for defect review utilize multiple human inspectors to identify and reject critical defects while categorizing minor and negligible defects that are subject to human error.”

“The flexibility of the Firefly G3 system is further demonstrated by uniquely serving a wide range of applications, such as the detection of under-film bubbles and particles. If these defects are not found at an early stage, they lead to shorts and opens later in the manufacturing process,” adds Brooks.

This next-generation Firefly system goes beyond 2D inspection and metrology by supporting additional process control steps through the introduction of 3D metrology sensors. With the new-generation 3D sensors, the system can measure film thicknesses and the height of metal RDL lines. The addition of these sensors allows customers to collect critical data required to mature their process in a shorter amount of time.

What You Missed:

CES 2024 – Hyundai Mobis Unveils MOBION Featuring e-Corner System That Enables Sideway Movement
CES 2024 Showcases Latest Innovations In AI, Sustainability And Mobility
Tesla Dethroned By BYD As World’s Best Selling EV Maker
Quang Ninh Industrial Zones Face Electricity Shortage
Siemens And Intel To Collaborate On Advanced Semiconductor Manufacturing
Universal Robots Launches 30 Kg Cobot
Charlie Munger, The Man Who Saw BYD’s Potential Passes At 99
LG Energy Solutions And SK On Lay Off Workers As EV Battery Market Slows
Korea Loses Semiconductor Talent Pool To China
Slaughtering Undone, Sam Altman Resumes Chapter

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

CONNECT WITH US:  LinkedIn, Facebook, Twitter

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

Email your letter to the Editorial Team at Christellee@epl.com.sg

The post Onto Innovation Debuts Firefly G3 Panel-level Packaging Inspection System appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.

Also, using the same objective and material, several completely different print jobs can be combined into one, saving costs and further time. All this is greatly simplified by an intuitive user interface that is an integral part of all software developed by UpNano. The upgrade is compatible with all NanoOne printers and most existing customers have acquired it already.

The 2-photon polymerization-based (2PP) 3D-printers by UpNano GmbH (Austria) are the fastest high-resolution 3D-printers on the market. Used in industry and academia alike, they have already set new standards in electronics as well as in micro-optics and for biocompatible applications in cell and medical research.

The extremely compact desktop print system offers high-resolution 3D-printing across 12 orders of magnitude. Now the latest software upgrade adds significant functionality.

Seamless Progress

At the basis of the upgrade is the ability to define several printing parameters individually and set complex changes of those parameters during the printing process in advance. The potential this offers for the quality of the print product and the speed and efficiency of the printing process can be dramatic.

“Now, products with exactly defined seams can be printed”, explains Denise Hirner, COO and co-founder of UpNano. 

Seams are a serious quality issue for 3D-printed products. They are the result of the necessity to move the field of view during printing and to join (“stitch”) the printed elements of each subsequent field of view together.

“The unique features of our latest upgrade help to reduce this”, adds Denise Hirner. “By addressing more parameters individually and dynamically, it is now possible to define the exact positions of stitching lines. Depending on the final structure, this allows for a smart integration of the seams into the design.”

Results & Resolution

Furthermore, the resolution of the printing process can be altered as it runs. In consequence, parts that require less resolution can be printed at the lowest necessary one, together in the same printing run with elements that require much higher resolution.

“One can print less defined parts quickly and step-by-step increase the resolution of the process as one comes to the finer defined structural elements”, explains Denise Hirner. “In this way very neat printing of complex structures with different requirements for resolution becomes possible and this can save up to 50% time.”

The software therefore greatly enlarges the versatility of the NanoOne printer range that already benefits from the patented adaptive resolution technology allowing the widening of the laser beam by a factor of 10x for any given objective.

However, using the upgrade not only can one speed up the printing of parts with different resolution requirements – one can also combine the production of different parts in one print job. A feature that allows for a further significant reduction of printing time as well as substrate use and that is yet another step towards an automated 2PP 3D-printing process. The only prerequisite is that the material and the chosen objective remain the same.

“The flexibility of combining print jobs”, says Denise Hirner, “results in a much better exploitation of the substrate as more space of it can be used.” It also increases the flexibility in defining the workload of a NanoOne as now considerably more print jobs can be run over night, at weekends or other out-of-office times.

UpNano again demonstrates its strong sense of innovation with the release of this software.

Denise Hirner adds: “Just recently we held our annual customer event – an occasion where we always learn a lot about the evolving requirements of our worldwide customer base. With our latest software upgrade a lot of those needs are met, and we are very excited to further improve the performance of our printers together with our valued NanoOne customer network.”

Related Stories:

Manufacturing Companies Convinced Of 3D Printing, But Struggle To Get It Right
3D Printing Is A More Efficient Way To Make Aircraft Parts
First Successful Operation With Custom 3D-Printed Titanium Lower Jaw
3D Printing: Revolutionising Robotics & Automation Companies in Singapore
3D Printing Can Strengthen America’s Medical Supply Chain
3D Systems to Accelerate High Volume Additive Manufacturing with Acquisition of dp polar GmbH
3D Printed Human Cornea Developed Clinicians And Scientists In India
Automotive Trim Developments Acquires Two Metal 3D Printers For Component Innovation
How To Keep Your Best Talent In The Machine Shop
3D Printed Fabric Shoes To Make Sure Kids’ Feet Grow Properly

WANT MORE INSIDER NEWS? SUBSCRIBE TO OUR DIGITAL MAGAZINE NOW!

CONNECT WITH US:  LinkedIn, Facebook, Twitter

Letter to the Editor
Do you have an opinion about this story? Do you have some thoughts you’d like to share with our readers? APMEN News would love to hear from you!

Email your letter to the Editorial Team at Christellee@epl.com.sg

The post Tailored NanoOne Saves Printing Time & Boosts Efficiency appeared first on Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control.