medical devices – Asia Pacific Metalworking Equipment News | Manufacturing | Automation | Quality Control https://www.equipment-news.com As Asia’s number one English metalworking magazine, Asia Pacific Metalworking Equipment News (APMEN) is a must-read for professionals in the automotive, aerospace, die & mould, oil & gas, electrical & electronics and medical engineering industries. Thu, 19 Sep 2024 05:20:54 +0000 en-US hourly 1 https://wordpress.org/?v=6.7.1 ViMUT Hospital Opens Facial Contouring Centre To Meet Thailand Cosmetic Surgery Demand https://www.equipment-news.com/vimut-hospital-opens-facial-contouring-centre-to-meet-thailand-cosmetic-surgery-demand/ Thu, 19 Sep 2024 05:20:54 +0000 https://www.equipment-news.com/?p=34133 Aesthetic medicine is continuously gaining popularity in Thailand, that ViMUT Hospital opened its new Maxillofacial Contouring Centre on 18 September 2024, The Nation reported. This may spark a bullish market for the medical devices manufacturing. Thailand’s aesthetic medicine has gotten…

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Aesthetic medicine is continuously gaining popularity in Thailand, that ViMUT Hospital opened its new Maxillofacial Contouring Centre on 18 September 2024, The Nation reported. This may spark a bullish market for the medical devices manufacturing.

Thailand’s aesthetic medicine has gotten substantial international attention. According to IDG, Thailand’s cosmetic market is one of the largest in Southeast Asia and has been growing steadily over the past few years.

Statista added the market size of the cosmetics and personal care industry in Thailand was valued at around US$5.5 billion in 2020, and it is expected to continue to grow at a CAGR of around 5.3% from 2021 to 2025. Grand View Research estimates that Thailand’s aesthetic treatment sector was worth US$1.46 billion in 2023. Between 2024 and 2030, this sector is expected to grow at a compounded annual growth rate of 11.6%. By 2030, the market is expected to be worth US$3.54 billion.

This growth is catalysed by a number of factors, including the growing popularity of non-invasive procedures, medical tourism, and the ageing population. Cities such as Bangkok and Phuket are major cosmetic procedure hubs, attracting patients from all over the world due to their high quality and low cost.

Meanwhile, ViMUT Hospital’s facility opening aligns its strategy to offer comprehensive health and beauty solutions, addressing the increasing demand for cosmetic procedures among younger generations. The Hospital’s expansion reinforces Thailand’s position as a leading destination for cosmetic surgery and aesthetic treatments in Asia.

The World Travel & Tourism Council ranked Thailand among the top five countries globally for medical tourism spending in 2019, with 60% of medical tourists seeking aesthetic procedures. ViMUT has noticed a significant change in the demographics of cosmetic surgery patients.

Interest is growing among Generation Z and men aged 20 to 45. Despite economic downturns in other sectors, this customer base expansion is driving long-term growth. This trend is not limited to Thailand.

Dr Chanchai Wongchuensoontorn
Image credit – The Nation

Assist Prof Dr Chanchai  Wongchuensoontorn, an Oral and Maxillofacial Surgeon at ViMUT Hospital, noted that the trend reflected how social media has influenced young people’s perceptions of their physical appearance. 

“In today’s social media age, image is more important than ever, and beauty enhancement is no longer gender-specific. The goal of facial contouring surgery is sometimes not only to improve appearance, but also to correct issues such as cleft lips, abnormalities caused by accidents or certain diseases, and jaw issues that cause tooth misalignment,” he stated. 

The new Maxillofacial Contouring Centre at ViMUT Hospital offers a range of services, from consultations to complex surgeries. The hospital emphasises its expertise in facial bone and jaw surgery, as well as oral and maxillofacial surgery, offering solutions for multiple issues in a single, precise procedure.

Dr Chanchai added, “We have expert doctors and a dedicated team to offer patients safe and attentive treatment at a reasonable price, with comprehensive medical technology to support both Thai and international customers.”

Medical devices manufacturers and suppliers can look forward to a surge in demand given the bullish outlook of Thailand’s aesthetic medicine.

 

 

 

 

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Malaysia Sets Its Eyes On Medical Devices Manufacturing Market https://www.equipment-news.com/malaysia-sets-its-eyes-on-medical-devices-manufacturing-market/ Sun, 28 Jul 2024 10:19:18 +0000 https://www.equipment-news.com/?p=33835 Apart from semiconductors, Malaysia extended its ambition to medical devices. At least, for Plexus, an electronic manufacturing services provider, has broken ground for its sixth manufacturing manufacturing facility in Penang, Malaysia, Bernama reported. Source: Bernama Tengku Datuk Seri Zafrul Abdual…

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Apart from semiconductors, Malaysia extended its ambition to medical devices. At least, for Plexus, an electronic manufacturing services provider, has broken ground for its sixth manufacturing manufacturing facility in Penang, Malaysia, Bernama reported.

Source: Bernama


Tengku Datuk Seri Zafrul Abdual Aziz, Malaysia’s Investment, Trade and Industry Minister, said the global medical devices industry is projected to grow to US$887 billion by 2032 from US$542 billion projected for this year.

“Malaysia has a solid foundation, thriving ecosystem and strong political will to engineer the rapid growth of our manufacturing industry by engaging key stakeholders, particularly industry members. The nation can be a manufacturing hub for medical device enabling global brands to serve the 670 million population ASEAN market, or even the 4.7 billion population Asian market.”

He added the groundbreaking ceremony is another step towards bringing New Industrial Master Plan 2030’s (NIMP2030) action plans to life — noting Plexus’ focus on Semiconductor Capital Equipment, as well as the Healthcare and Life Science sector, aligns with the priority sectors under NIMP2030.

“This will create a strong manufacturing ecosystem driven by dynamic partnerships between leading global companies and Malaysian firms, powered by world-class talents. This is what makes Malaysia an Asia’s manufacturing and services hub,” he added.

Victor Tan, Plexus’ Regional President said the new facility demonstrates Plexus’ commitment to regional growth and provides a strong opportunity to meet the growing customers’ needs. The state-of-the-art facility spanning 8.09 hectares will encompass cutting-edge infrastructure with an estimated investment value of RM1 billion over the next three years.

This initiative will also create some 1,800 employment opportunities, on top of its 10,000 member workforce.

 

 

 

 

 

 

 

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The New Generation Of Micro Drills https://www.equipment-news.com/the-new-generation-of-micro-drills/ Tue, 07 Jun 2022 00:00:49 +0000 https://www.equipment-news.com/?p=25875 Sandvik Coromant launches new tools for precision machining. Sandvik Coromant, a global leader in machining solutions, has recently launched two new micro drill families specifically designed for precision machining. The CoroDrill® 462 with -XM geometry and the CoroDrill® 862 with…

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Sandvik Coromant launches new tools for precision machining.


Sandvik Coromant, a global leader in machining solutions, has recently launched two new micro drill families specifically designed for precision machining. The CoroDrill® 462 with -XM geometry and the CoroDrill® 862 with -GM geometry supports industries that demand small parts manufacturing, such as medical, automotive, electronics and aerospace. Designed to cover a variety of workpiece materials, the new drills offer precise performance where accuracy is key.

Devices across several industries are shrinking in size. This can be seen most evidently in electronics, with modern devices offering greater capabilities in smaller packages. Elsewhere in medical device manufacturing, the rising trend of minimally invasive surgery using techniques that minimise the size and degree of incisions a surgeon makes demands surgical tools that are more intricate.

As the size of technology scales down, and the level of sophistication scales up, manufacturers demand tools that can produce smaller, more complicated parts.

CoroDrill Micro Drill >> http://bitly.ws/s3XK

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What Is Next For Medical Device Companies? https://www.equipment-news.com/what-is-next-for-medical-device-companies/ Wed, 23 Mar 2022 08:30:53 +0000 https://www.equipment-news.com/?p=24675 Chris Harvey, senior vice president of client services and Amanda Combs, recall consultant for Sedgwick, provides some insight into the company’s report which saw a record number of recalls in the medical device industry. by Chris Harvey, Amanda Combs Last year the…

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Chris Harvey, senior vice president of client services and Amanda Combs, recall consultant for Sedgwick, provides some insight into the company’s report which saw a record number of recalls in the medical device industry.

by 

Last year the U.S. recorded the fewest number of medical device recalls by the Food and Drug Administration (FDA) in the past 10 years. However, it wasn’t all good news for the industry. While the number of recalls was down, the average recall size and the total number of units recalled both reached a 10-year high, with 602.5 million units impacted.

It is unclear what specific factors contributed to this increase. What is certain is that recalls have grown and become increasingly complex. As a consequence, medical device manufacturers need to be certain their manufacturing processes comply with all state and federal regulations and that they are prepared with a well-tested recall plan.

This planning will be even more critical once the COVID-19 public health emergency (PHE) is declared to be over and some of the protections for companies are gone. The ability to market products under Emergency Use Authorisation (EUA) instead of full FDA approval and immunity from some litigation afforded by the Public Readiness and Emergency Preparedness Act (PREP Act) granted some safeguards to companies who were trying to respond quickly to the public need for pandemic supplies.

As FDA shifts resources away from pandemic response and back to more normal operations, an increase in inspections and enforcement actions will likely follow. This reinforces the need for businesses to be sure nothing has lapsed in their product safety practices during the pandemic, when they may have seen a change in workers, production processes, suppliers, and other factors in their operations.

One area that FDA will be watching closely is medical devices that shift from being marketed under an EUA to receiving full market approval through normal FDA authorisation. FDA issued draft guidance in December 2021 outlining the steps companies need to take: Transition Plan for Medical Devices Issued Emergency Use Authorisations (EUAs) During the Coronavirus Disease 2019 (COVID-19) Public Health Emergency. There was a similar guidance issued at the same time for devices being marketed under PHE enforcement policies: Transition Plan for Medical Devices That Fall Within Enforcement Policies Issued During the Coronavirus Disease 2019 (COVID-19) Public Health Emergency.

Both proposals provide companies with 180 days to comply with the transition plans once the PHE is declared to be over. For more than a year, the FDA has been urging medical device companies to begin transitioning to “normal” procedures by submitting marketing applications. If companies have heeded this advice, the transition may be smoother.

The FDA has stated that it doesn’t intend to object to companies continuing to distribute medical devices with 510(k) applications under review if those products were previously marketed under the PHE provisions and certain conditions have been met.

Companies that decide to seek full FDA approval for products that had an EUA can expect to enjoy a head start for the approval timeline because they will have data from the product’s time in the market, and FDA will have experience with those companies and their products.

One of the areas companies will want to pay particular attention to in the transition away from EUAs is Good Manufacturing Practice (GMP) compliance and registration requirements. According to attorneys John Fuson and Andrew Kaplan with Crowell & Mooring, a lot of EUAs waived certain regulatory obligations in those areas. Once those waivers are lifted, companies will face greater regulatory risk.

Fuson and Kaplan recommend that companies review their manufacturing processes, especially any company that was not producing approved medical devices before the pandemic. Meeting the strict requirements for GMP can be difficult and will require that companies have clear systems, quality control guidelines, standard operating procedures, and other processes in place. These companies should also plan being inspected by the FDA as a new manufacturer.

The loss of protections afforded by the PREP Act presents another risk for companies once the PHE status is revoked, according to Fuson and Kaplan. That increased risk of possible tort litigation will be a significant factor in many manufacturers’ decisions whether to continue manufacturing pandemic-related supplies. This is particularly true for companies who changed their normal operations to produce new lines of products in response to the public health crisis.

As COVID rates drop, it is reasonable to expect that the end of the public health emergency is in sight. Now is the time for medical device companies to take a close look at their safety processes, supply chains and recall plans. That is true any manufacturer – not just those marketing products under a EUA.

Companies need do an internal assessment now to be sure they are ready for an increase in enforcement, more regulatory oversight, and more liability. And if they are not prepared, they should look to their internal team and external partners as soon as possible to get them there before the inspectors come calling.

SOURCE_https://www.medicalplasticsnews.com/medical-plastics-industry-insights/medical-plastics-regulatory-insights/life-after-covid-%E2%80%93-what-is-next-for-medical-device-companies/

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Internet of Medical Things(IoMT), Disrupting and Democratising Healthcare Sector https://www.equipment-news.com/internet-of-medical-thingsiomt-disrupting-and-democratising-healthcare-sector/ Tue, 01 Mar 2022 08:00:19 +0000 https://www.equipment-news.com/?p=24093 Internet of Things integrated with medical devices and equipment(s) is termed as Internet of Medical Things (IoMT). The Healthcare industry, which has been constantly ensuring to provide care for all has started to leverage the benefits of innovative technologies to…

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Internet of Things integrated with medical devices and equipment(s) is termed as Internet of Medical Things (IoMT). The Healthcare industry, which has been constantly ensuring to provide care for all has started to leverage the benefits of innovative technologies to enhance the quality and timeliness of care provided across geographies.

The article has been written by Raj Janapareddy, Founder and CSO, Healpha

Providing qualitative care is possible only when there is enough evidence to analyze the health data that is captured through sophisticated medical tools and procedures. Integrating such medical devices and systems with the Internet fosters medical professionals in capturing, monitoring, analyzing and making informed decisions for diagnosing the ailment. The communication protocol, which is safe and secure, further enriches the transfer of medical information throughout the system that might include the lab assistant, healthcare expert, nurse and patient.

As per the report published by Deloitte, the Internet of Medical Things (IoMT) market is estimated to be worth $158.1 Billion in 2022. The market is anticipated to grow steadily with every possible medical device integrated with smart technologies. Innovative medical systems like sensor-based wearables, pharmacogenomics, Remote Patient Monitoring tools, tele-medicine, Continuous Glucose Monitor (CGM), Human on a Chip, Organ on a Chip, Cancer treatment, Clinical evaluations, diagnostic tools, and others have already disrupted the medical devices industry and is expected to eventually grow.

Many companies, including passionate start-ups are in the go of developing medical systems that can enhance the quality, timeliness of the care provided and improve efficiency of systems. Governments are encouraging IoT in healthcare delivery that can churn health data into business analytics/ cloud services and adopt to the latest IoT/ WSN technologies to augment existing healthcare treatment techniques for enhanced care.

Disruptive medical technologies and tools: Market analysis

The Internet of Medical Things (IoMT) market is fast-growing, and is expected to deliver health care to all based on the actionable insights captured through the deep-dive analysis of health records and the permutated combination of previous medical history of patients. Frameworks and algorithms that can turn copious human health data can be churned under pre- defined tailored algorithms to illustrate the right medical support to be provided to the patient, considering the necessary functionalities integration

However, though the long-term achievements of IoMT are highly appreciated, there is a necessity to disintegrate the market requirements to know the bottlenecks persisting in the market.

The potential of IoMT devices in alleviating the healthcare outcomes is immense and there is a necessity to develop robust systems for harnessing the data and digitally enable all healthcare services in the near future.

How IoMT mine the gap in providing quality healthcare solutions?

IoMT based systems and devices can be captured under connected devices; wearables and the systems used in hospitals/ clinics. These devices are either Bluetooth connected or Wireless enabled, thus swiftly sharing health information in utmost secured manner, and thereby recording and storing this information.

Conclusion

Inclusion of IoMT devices into healthcare industry will enhance efficiency, reduce cost, save time, improve health record storage, foster informed decision making on delivering right treatment to care-seeker, improve operational efficiency of systems and processes; thereby creating a smart patient- centric healthcare system.

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Global Orthopaedic Devices A Lucrative Market For CNC Tool Cutting Industry https://www.equipment-news.com/orthopaedic-implant-grinding-takes-off-as-elective-surgery-resumes/ Thu, 24 Jun 2021 02:37:02 +0000 http://www.equipment-news.com/?p=20601 Growth in the global orthopaedic devices market offers an attractive diversification strategy for the CNC tool cutting industry. Article by ANCA. The global impacts of COVID-19 are numerous and continue to affect people in ways that are unexpected. Stemming from…

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Growth in the global orthopaedic devices market offers an attractive diversification strategy for the CNC tool cutting industry.

Article by ANCA.


The global impacts of COVID-19 are numerous and continue to affect people in ways that are unexpected. Stemming from this, the crisis response from the healthcare system in many countries was the necessary decision to stop all non-emergency procedures in order to direct resources towards tackling rising COVID cases. While the health system continues to face the challenges of the pandemic, many institutions are looking to ramp up elective surgery to address the backlog with careful planning. 

Growth of the Orthopaedics Implant Market

In the UK, it is estimated that nearly 10 million people are waiting for surgical procedures, including joint replacement surgeries* while one recent study in the US predicts that the post-pandemic backlog will exceed one million cases in orthopaedic surgery alone.* Compounding these backlogs is the steady growth in orthopaedic surgery due to an ageing population, with osteoarthritis being one of the most disabling diseases in developed countries.

The macro-economic challenges of the pandemic are also being experienced worldwide. For the tool grinding industry many traditional sectors are characterised by uncertainty. Now more than ever, diversification for tool and cutter grinding companies is a smart strategy. Diversification that follows opportunity is a proven method to protect and grow your business. 

The global orthopaedic devices market size was valued at US$53.44 billion in 2019 and is expected to reach $68.51 billion by 2027 returning a CAGR of 6.6% between 2020 and 2027*, with joint reconstruction leading the market. For these reasons, the field of medical orthopaedic implant grinding is an attractive diversification strategy for the CNC tool cutting business. Joint reconstructive surgery is largely dominated by knee, hip and shoulder procedures, all of which involve orthopaedic implants and associated instruments that typically require grinding during the manufacturing process. 

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Additive Manufacturing Standards For Medical Production https://www.equipment-news.com/additive-manufacturing-standards-for-medical-production/ Mon, 21 Jun 2021 02:33:43 +0000 http://www.equipment-news.com/?p=20584 Dedicated standards for medical devices produced using Additive Manufacturing are already in preparation. Gregor Reischle, Head of Additive Manufacturing at TÜV SÜD highlights the importance of additive manufacturing standards for medical devices and what manufacturers need to consider before they…

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Dedicated standards for medical devices produced using Additive Manufacturing are already in preparation. Gregor Reischle, Head of Additive Manufacturing at TÜV SÜD highlights the importance of additive manufacturing standards for medical devices and what manufacturers need to consider before they start. 

Gregor Reischle

Dedicated standards for medical devices produced using Additive Manufacturing are already in preparation. In future, they will smooth the path for the implementation of new technologies as well as their assessment for approval. In this interview with Asia Pacific Metalworking Equipment News (APMEN), Gregor Reischle, Head of Additive Manufacturing at testing, inspection and certification services provider TÜV SÜD, shares what aspects need to be considered against this backdrop.

Why do we need standards to help us use AM technology for medical production?

Gregor Reischle (GR): Items that are already produced using Additive Manufacturing, such as protective face coverings, masks and visors or products for radiation treatment, are subject to particularly rigorous conformity and safety standards. However, assessment procedures for approval of these products take time – and time is of the essence in a pandemic. Standards help to ensure regulatory requirements are implemented reliably, promptly and cost-effectively, thus minimising risks. They also represent state-of-the-art solutions and serve to concentrate specific knowledge.

There are still no Additive Manufacturing standards designed specifically for medical devices. Where can manufacturers seek guidance in the meantime?

GR: We have drawn up checklists for all the most important requirements in the main standards and regulations relating to Additive Manufacturing, covering those that set out more general terms as well as the first more specific requirements. We are currently providing the checklists free of charge International standard organisations such as ASTM International and ISO are likewise providing access to relevant standards free of charge at the moment, for items such as personal protective equipment and medical devices. This benefits testing laboratories, healthcare specialists and the general public.

How widespread are 3D-printed medical devices?

GR: Conventionally manufactured products still make up the majority. Anyone using 3D printing today is pursuing strategic aims and is willing to invest a lot of time in such products. Additive manufacturing is only widespread in specific areas of medical engineering, like prosthetics and dental technology. In fact, probably all the major manufacturers in the dental industry now supply 3D printers, some of which can even be used in medical practices. 

What changes will the MDR introduce in this respect compared to its predecessor, the MDD?

GR: Under the Medical Device Directive (MDD), these “custom-made products” can be used without the need for CE marking. Although the same will apply under the Medical Device Regulation (MDR), manufacturers of class III implantable custom products will now need to call in a Notified Body to perform conformity assessment of their quality management system. Many products will fall into a higher class under the MDR, and this may require the involvement of a Notified Body in some cases. Custom-made products will be replaced by a common basic model which is customised for patient-specific use.

How will upcoming standards support the requirements to fulfil regulatory requirements such as MDR conformity? And which existing standards could already be useful?

GR: The requirements of the MDR state that a Notified Body must assess the manufacturer’s quality management system and verify compliance of its processes with the state of the art. DIN SPEC 17071—the specification for requirements concerning quality-assured processes at additive manufacturing centres—can usefully be applied here. The guideline is aimed at minimising risks stemming from parts and components produced using Additive Manufacturing, irrespective of the industry or sector. A project to transfer these findings to medical engineering is already under way, and a white paper on the subject will be published very soon. The DIN SPEC 17071 will also be advanced to reach the international ISO/ASTM level; the upcoming ISO 52920 and 52930 represent state-of-the-art quality assurance for AM production.

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The 3D Printing Market Will Reach $51 Billion In 2030 https://www.equipment-news.com/the-3d-printing-market-will-reach-51-billion-in-2030/ Thu, 08 Apr 2021 05:01:39 +0000 http://www.equipment-news.com/?p=20220 3D printing has the potential to significantly disrupt traditional manufacturing, as it is increasingly being used beyond prototypes, moulds, tools, or other one-off parts. The total 3D printing market will reach $51 billion in 2030, driven mainly by growth in…

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3D printing has the potential to significantly disrupt traditional manufacturing, as it is increasingly being used beyond prototypes, moulds, tools, or other one-off parts. The total 3D printing market will reach $51 billion in 2030, driven mainly by growth in production parts, according to new data from Lux Research.

Lux’s new report, “Will 3D Printing Replace Conventional Manufacturing?” highlights the 3D printing market size and growth by application and material, provides an outlook on what 3D printing means for the future of manufacturing, and discusses how strategies and business models will evolve as well.

“3D printing will be a key in the future manufacturing landscape thanks to benefits that it can bring over injection moulding, machining, casting, or other conventional methods,” explains Anthony Schiavo, Research Director at Lux Research and one of the lead authors of the report. “These benefits include customisation and personalisation, the ability to create complex geometries, part consolidation, and in some cases lowering costs.”

The value of 3D-printed parts will rise at a 15 percent compound annual growth rate (CAGR) over the next decade, from $12 billion in 2020 to $51 billion in 2030. “The largest share of this growth will be in end-use parts, which are just 23 percent of the market today but will reach 38 percent share in 2030,” notes Schiavo.

“The medical and dental industries will account for the largest share of end-use parts, reaching $4.5 billion in 2030, followed by aerospace at $3.9 billion.”

As 3D printing for manufacturing matures, strategies will shift. Vertical integration is critical today, but horizontal specialists can capture more profits in the future. Due to the relative immaturity of 3D printing as a manufacturing technology, complete well-integrated ecosystems are needed to help make it competitive.

 

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Sandvik AM Achieves Medical Certification For Its Titanium Powder Plant https://www.equipment-news.com/sandvik-am-achieves-medical-certification-for-its-titanium-powder-plant/ Thu, 17 Sep 2020 03:56:36 +0000 http://www.equipment-news.com/?p=18772 Sandvik’s new powder plant in Sweden has received the ‘ISO 13485:2016’ medical certification for Osprey titanium powders, now approved for use in the additive manufacturing of medical applications. “This standard will reassure our customers that Sandvik has the necessary quality…

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Sandvik’s new powder plant in Sweden has received the ‘ISO 13485:2016’ medical certification for Osprey titanium powders, now approved for use in the additive manufacturing of medical applications. “This standard will reassure our customers that Sandvik has the necessary quality management systems in place to meet the stringent requirements of the medical industry”, says Keith Murray, VP and Head of Global Sales, Sandvik Additive Manufacturing.

Additive manufacturing (AM), also known as 3D printing, is already playing a significant role in the medical segment. With additive manufacturing, implants and prostheses can be manufactured directly from an individual patient’s anatomical data. This allows these customized products to be manufactured quickly, significantly enhancing the healing process and improving the prognosis for the patient.

“Achieving the ISO 13485:2016 medical certification will allow our medical customers to complete the necessary regulatory supplier approvals when bringing a medical application to market, utilising Osprey titanium powders from Sandvik,” says Keith Murray, VP and Head of Global Sales at Sandvik Additive Manufacturing.

The properties of the metal powders used, directly impact the reliability of the performance of the AM-process, as well as the quality and performance of the finished product. This medical certification ensures that best practices and continuous improvement techniques – including the company’s development, manufacturing, and testing capabilities – are leveraged during all stages of the powder lifecycle, resulting in a safer medical device.

Complete traceability – from titanium sponge to finished powder

Product traceability is especially important in the medical industry. Sandvik offers a complete traceability for its titanium powder, made possible by having the full supply chain in-house – from titanium sponge to finished powder. The new titanium powder process uses advanced electrode induction melting inert gas atomization technology to produce highly consistent and repeatable titanium powder with low oxygen and nitrogen levels. The production facility also includes dedicated downstream sieving, blending and packing facilities – integrated through the use of industrial robotics.

Titanium has exceptional material properties, being strong yet light and offering high levels of corrosion resistance. At the same time, it is biocompatible. However, the cost and complexity of machining from titanium billet have historically restricted its use. Additive manufacturing opens up new opportunities.

Powder metallurgy is also labelled a ‘recognized green technology’ – and the net-shape capability of technologies like additive manufacturing not only means that material waste is minimized, but also that great energy efficiency can be achieved, by eliminating manufacturing steps.

The first two powders produced at the plant will be Osprey Ti-6Al-4V Grade 5 and Osprey Ti-6Al-4V Grade 23. Other alloys are available on request. In addition to the ISO 13485:2016 and AS9100D certifications, the new titanium powder plant is also certified according to ISO 9001, ISO 14001 and ISO 45001.

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OGP: Prosthetic Devices Inspection With ShapeGrabber Scanner https://www.equipment-news.com/ogp-prosthetic-devices-inspection-with-shapegrabber-scanner/ Fri, 22 May 2020 06:29:12 +0000 http://www.equipment-news.com/?p=17584 Prosthetic Device Manufacturer Relies on ShapeGrabber for Measurement and Inspection DePuy Orthopaedics, Inc., a Johnson & Johnson company, designs, manufactures and distributes orthopaedic devices and supplies including hip, knee, extremity, trauma, orthobiologics and operating room products. Components like knee implants…

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Prosthetic Device Manufacturer Relies on ShapeGrabber for Measurement and Inspection

DePuy Orthopaedics, Inc., a Johnson & Johnson company, designs, manufactures and distributes orthopaedic devices and supplies including hip, knee, extremity, trauma, orthobiologics and operating room products.

Components like knee implants are checked with laser scanning, because of the complex sculptured contours required for proper functioning.

As DePuy developed more complex, sculpted medical device components, implants, and prosthetics, it found its measurement capabilities were limited by the low point density and relatively slow speed of traditional touch probe technologies.

Because its devices were being used by human patients, DePuy needed dramatically higher density of point coverage to accurately capture the form and dimensions of these complex shapes, and the ability to compare them directly to CAD designs.

To obtain the high point density necessary for accurate measurements, DePuy selected a ShapeGrabber 3D laser scanning system. The ShapeGrabber solution proved to be faster and more versatile than other laser probe systems that DePuy evaluated, and the ShapeGrabber scanner was able to measure the complex, compound curves of DePuy parts quickly and accurately.

Since choosing the ShapeGrabber system, DePuy has found that it can reconfigure the scanner quickly to accommodate parts of different sizes and can perform the quality assurance inspections it requires to ensure its low volume parts are properly formed and sized.

“For complete inspection of our anatomical implants, we opted for the touchless approach of laser scanning. Our first laser probe system was very slow and had limited function, because it could only acquire one point at a time and could only measure diameters. We moved to a ShapeGrabber 3D laser scanner, a much faster and more versatile alternative,” said Roger Erickson, DePuy Orthopaedics, a Johnson and Johnson subsidiary.

Learn more about the ShapeGrabber here.

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