Faccin Group’s Groundbreaking Innovations In Metal-Rolling Technology

Faccin Group, specialising in crafting cutting-edge plate rolls, angle rolls, head forming lines, and special machines for diverse industrial applications, unveiled three innovative products simultaneously at EuroBLECH2024.

Written by: Donatella Fumagalli – FACCIN Group’s Marketing Manager

Established in the 1960s, the company has grown significantly, becoming a global frontrunner in metal-forming equipment, known for its quality and innovation. The group’s unwavering commitment to excellence are clearly reflected in its three signature brands: Faccin, Roundo, and Boldrini.

By nurturing strategic collaborations, the group leverages each brand’s strengths, maximising their collective potential and resources. This vast expertise, combined with a top-notch research and development team of skilled engineers, has enabled Faccin Group to unveil three innovative products simultaneously at EuroBLECH (stand D07 in Hall 11).

These include the Faccin wireless control system, the pioneering CNC console, and the 4-roll electric-drive plate roll. These advancements not only showcase the group’s dedication to excellence but also underscore their commitment to enhancing metal-forming technology capabilities for their clients.

Wireless Control System: The Future Of Smart CNC Operations

Faccin wireless control system for free movement and maximum control

Faccin’s innovative wireless control system lets operators oversee the entire rolling process and all machine accessories. This remote device links wirelessly to the CNC console, featuring a screen that mirrors the console’s display in real-time.

Light and portable, it comes with a shoulder strap. It works as an extension of the main console, giving operators unmatched freedom of movement and manage rolling process more easily and effectively.

The ability to move freely is crucial, letting the operator stop and access the machine when needed, boosting safety. The wireless control also has four side customisable buttons, plus a big joystick to control pre-axis rotation.

Main benefits:

• Makes machine start-up easier for operators
• All machine commands can be managed by the wireless control system
• New command to set the maximum translation and rotation speed of the rolls
• Allows precise micro-positioning
• Enables proportional movements, thus regulating variable speed with joysticks
• Permits multiple movements contemporaneously (particularly useful when rolling complex and polycentric shapes)
• Simple one-step operation, especially useful for big rolling machines
• Full automation

Cutting-Edge Ergonomic Console With Advanced Siemens PGS-Absolute

Faccin ergonomic console for total automation

The latest ergonomic console, coupled with wireless control system as standard, and Siemens PGS-Absolute software, is poised to set a new standard in the metal forming sector. Carefully selected advanced features transform Faccin CNCs into the quickest, most accurate, and most powerful full CNC systems available today for rolling equipment.

The CNC console, equipped with the newly developed Siemens PGS-Absolute software, offers a range of features aimed at increasing automation, improving machining output, delivering superior finishes, and ensuring part uniformity. Its strengths include straightforward programming, fine-tuning, complex shape creation, and production management tools. It also provides complete automation capabilities, enhanced measurement and correction tools, and advanced diagnostics.

Key features:

• Rotating, high-definition 19″ screen
• Innovative and ergonomic design
• Larger joysticks and fewer buttons for easier operation
• User-friendlyinterface

Innovative Electric-Drive Rolling Technology

Faccin electric-drive 4EDL: Cost-effective, productive plate rolling

The newly engineered and precise electric-drive plate roll with linear guides, Faccin 4EDL series, blends hydraulic movement of the lower rolls with electric rotation of the top roll. This special feature makes the 4EDL the most cost-effective and productive rolling solution.

This advanced plate rolling machine ensures automation, consistency, and easy bending of thin and thin-medium plates. It boasts high-speed rolling up to 10m/min, a notable 35% drop in energy use, a big 50% cut in oil waste, and quiet operation with up to 10-15 db noise reduction.

Carefully designed and made in-house, each part has been chosen to offer top efficiency and ease of use. The new 4EDL can be fitted with tech-based accessories to boost productivity to the max.

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